Wood-based panels electronic universal testing machine
1.introductions
This wood-based panels electronic universal testing machine is to measure and determine mechanical properties of wood-based panel and surface decorated wood-based panels for parameter of 3 point and 4 point flexural test strength and elastic modulus, internal bonding strength, surface bonding strength, shear strength of bonding layer, peel force, screw holding force and tensile strength.
2. test method
GB/T17657 test methods of evaluating the properties of wood-based panels and surface decorated wood-based panels
3. test introductions
3.1 three point flexural strength and elastic modulus test
The three point flexural strength and elastic modulus test is to load at the center of test piece supported by two points. Static flexural test is to determine the ratio of bending moment and bending section modulus of test piece under the maximum load. The modulus of elasticity is to determine the ratio of the stress to the strain generated by the load within the elastic limit of the material. Drawing of three point flexural strength and elastic modulus test is as following:
Deformation measuring meter is under the center point of support rollers to measure deformation of test specimen
3.2 Four-point static bending strength and elastic modulus measurement
The four-point static bending strength and elastic modulus are measured on the specimen supported by two points, and the same load is applied at one-third of the distance from the support. The static bending strength is to measure the ratio of bending moment and bending section modulus under maximum load. Elasticity modulus is to determine the ratio of the stress to strain generated by the load within the elastic limit of the material. The schematic diagram of the four-point bending static bending strength and elastic modulus test is as follows:
3.3 internal bonding strength test
The internal bonding strength is the measurement of the tensile strength of the specimen surface with a uniformly distributed tension until failure. The internal bonding strength is the ratio of the specimen area perpendicular to the surface of the test specimen with the maximum destructive force. The specimen size is 50x50mm. The schematic diagram of internal bonding strength test is as follows:
Note: 1------metal chuck 2------chuck(metal , hardwood or hardwood plywood)
3------hardwood plywood chuck(not suitable for thin plate) 4------test piece
5------auto adjusting joint t≥15mm
3.4 Surface bonding strength determination-method 1
Surface bonding strength refers to the bonding strength or bonding quality between the shavings or fibers of the surface layer of the board and the underlying material (not veneer) or between the veneer material and the substrate (veneer). It is expressed as the ratio of maximum breaking tension force perpendicular to the surface board and bonding area. This method is suitable for non-veneered particleboard, fiberboard, cement particleboard and non-veneered wood-based panels. Surface bonding strength determination-Method 1 schematic diagram is as follows:
3.4 Surface bonding strength determination-Method 2. The schematic diagram is as follows
3.5 Bonding strength determination
Gluing strength is the shear failure of the glue layer of the test piece through tensile load to determine the glue quality of the veneer wood-based panel. The size of the test piece is 100mm long and 25mm wide. During the test, clamp both ends of the test piece in the movable fixture of the testing machine to form a straight line. The center of the test piece should pass through the axis of the movable fixture of the testing machine. The distance between the clamping part and the notch of the test piece shall be within 5mm.
3.6 Determination of adhesive layer shear strength
The shear strength of the adhesive layer is measured by gradually applying a compressive load to the specimen to cause shear failure of the adhesive layer to determine the bonding quality. The schematic diagram of the shear strength of the adhesive layer is as follows:
3.7 Determination of peel resistance
Peeling resistance is used to determine the force required to peel off the surface layer, and is suitable for polyvinyl chloride film facing wood-based panels. The length of the sample is 100mm, and the width is 25mm. The schematic diagram of the peel resistance measurement is as follows:
3.8 Screw holding force measurement
The screw holding force is used to determine the force required to pull out a self-tapping screw with a specified depth. The screw holding force measurement diagram is as follows:
3.9 Tensile strength determination
The tensile strength is used to determine the ratio of the maximum tensile load of the specimen to the cross-sectional area of the specimen. The tensile strength test piece diagram is as follows:
3.10 Determination of compressive strength along the grain
The compressive strength along the grain can determine the ratio of the maximum compressive load along the grain to the cross-sectional area of the specimen. The specimen is 23mm long, 15mm wide, 15mm thick, and the length direction is along the grain direction.
4. technical parameters
No | Item | Specification |
1 | Force capacity | 20KN and lower | 30/50KN | 100KN |
2 | Measuring range | 1%-99%FS |
3 | Accuracy of force value | Less than ±1% of set value |
4 | Precision of displacement | 0.01mm |
5 | Accuracy of displacement value | ±1% |
6 | Deformation measuring range | 0.4%-99%FS |
7 | Accuracy of deformation measuring | ±0.5% |
8 | Resolution of deformation | 0.01mm |
9 | Force speed range | 0.005-5%FS/S |
10 | Accuracy of force speed | Less than ±1% of set value |
11 | Deformation speed range | 0.02-5%FS/S |
12 | Accuracy of deformation speed control | When set value is less than 0.05%FS,error is less than ±2.0% of set value When set value is more than 0.05%FS,error is less than ±0.5% of set value |
13 | Displacement speed range | 0.001-500mm/min |
14 | Accuracy of displacement speed | When speed is less than 0.01mm/min,error is less than ±1.0% of set value When set value is more than 0.01mm/min,error is less than ±0.2% of set value |
15 | Range of constant force, constant deformation, constant displacement control | 0.5%~100%FS |
16 | Accuracy of constant force, constant deformation, constant displacement control | When set value is less than 10%FS,error is less than ±1.0% of set value When set value is more than 10%FS,error is less than ±0.1% of set value |
17 | Accuracy of deformation speed | When set value is less than 0.05%FS,error is less than ±2.0% of set value When set value is more than 0.05%FS,error is less than ±0.5% of set value |
18 | Tension space | 700mm | 700mm | 700mm |
20 | Voltage | Single phase,220V±10%,50Hz(110V) |
21 | Motor power | 0.75KW | 0.75KW | 1.5KW |
22 | Dimension | 750x480x1700mm | 720x520x1800mm | 900x600x2100mm |
23 | Weight | 280kg | 350kg | 450kg |
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