概述overiew

六合一壓濾機是一種集過濾、洗滌、打漿、干燥、粉碎、自動出料等功能為一體的多功能固液分離處理設備。它是我公司在三合一過濾機基礎上，綜合考慮客戶需求設計出來的一款新型高效、安全、環(huán)保產(chǎn)品，適用于處理多種不同特性和工況的物料。

The six-in-oneflter presisa mulifunctionalsolid-lquid separation procesingequipment that ntegrates thefunctionsofltration,washing pulping,dying crushing,ａnd automatic discharg.It isa new type ofeficient,safe,ａnd environmentall friendly product designed by our company on the basiso the thre-in-oneflter presstakinginto full consideration the needs o customers.It s suitable for hancdling a variety of materials wih diferent properties and working conditions.

設備構成及工作原理Equipment composition and working principle

本設備材質(zhì)可采用不銹鋼304、316L、2205、904L、哈氏合金等，主軸、過濾板液壓活塞和出料活塞均采用特殊的氣密封形式，能耐更高的壓力。其筒體內(nèi)含有上下兩塊過濾面，上下過濾介質(zhì)均采用燒結網(wǎng)，內(nèi)部設置有槳葉，可升降和正反轉，對物料進行打漿、刮料、粉碎和出料的操作。設備配有一臺液壓站，用于驅動槳葉的升降和正反轉，還可用于設備筒體的升降、法蘭旋轉鎖緊、出料口的液壓鎖緊以及液壓壓濾。本機采用液壓過濾，在過濾過程中，主要通過液壓加壓的方式，頂部液壓缸壓力可達2MPa,濾液通過上下燒結網(wǎng)進行過濾，可通過調(diào)節(jié)液壓缸壓力控制最終壓濾后的固體料水分，可控制到5%。過濾完成后可加入洗滌液，通過槳葉攪拌充分打漿洗滌，再重復上述過濾過程。設備筒體和槳葉均可加熱，設備可抽真空，并且可達到極限真空，物料在真空狀態(tài)下干燥效率更高。固體出料口采用活塞形式，液壓油缸鎖緊。設備上封頭采用液壓鎖緊和升降，以便于設備的維修保養(yǎng)。

The material of hisequipment can be stainlesstel304,316L,205.904L,Hastelly.etc,ａnd the main shaf,fite plate hydraulic pistonａnd discharge piston all adoptspocial gas-ight fom,which can withstａnd higher pressure.Is cylinder contains two filter surfacs,both upper and lowerfltration media adopt sintered mesh,andthere isa padl inside,which can be lifed and reversed,ａnd can peform opcrations such as pulping,scraping crushing and discharging materials.The quipment isequippedwithahycraule station,whichisusedto drive th lifing and reversingofthepadle,ａnd can alsobe used forh lifingofthe eguipment ylinder,therotationａnd locking of the flange,the hydraulic locking of the discharge port and hydrauli pressurefltration.This machine adopts bydraulie fitration,during the filrationproces,it mainly pressurizes by bydraulie presure,the pressure of the top hydralicylinder can reach up to 2MPa,ａnd thefltrateis fitered hrough the uper andlower sintered meshes,ａnd the moisture content ofthesolid material afer resurefltration can be contoled byadjustingthe presureofthe hydrauli cylinder,whichcan be controlld o the lowest 59%.Afer the fitration is completed,wathing solution can be aded,ａnd the materials can be fully pulped and washed through thestiringof hepadkle,ａnd then the abov filtration proces can be repeated.The equpment eylinder and paddle can be heated,the equipment can be evacuated,ａnd itcan reach te limit vacum,ａnd the material is ried more eficienly under vacum.The solid discharge port adopts a piston form,ａnd the hydrauli oil cylinder islocked.The upperheadof the quipment adopts hydranlic lockingａnd lifting.which is convenient for the mantenanceoftheequipment.

優(yōu)勢Advantage
1、密閉性好：全程密閉操作，無氣體、固體、液體溢出，安全環(huán)保。
2、過濾面積大：采用上下雙層過濾板設計，極大地提高了過濾面積。
3、過濾效率高：通過液壓油缸擠壓濾餅，過濾壓力遠高于氣體壓濾，可快速實現(xiàn)固液分離，極大地提高了過濾效率。
4、過濾效果好：除了透氣性好的物料，本機對粘性大、難過濾的物料同樣適用。相較傳統(tǒng)的三合一過濾機、離心機、抽濾槽、板框壓濾機等過濾設備，本機能使物料壓得更干。
5、節(jié)約生產(chǎn)成本：該機固液分離較，濾餅含水率低，溶劑回收率高，降低了尾氣和廢液的產(chǎn)生，同時相較于三合一過濾機，本設備干燥效率更高，極大地降低了干燥所需能耗。
6、功能：在三合一過濾機原有基礎上，本機新增多項功能，可以滿足客戶的多種需求。
1、Good sealing performance:The whole proces is operated in a seledmanner,with no gas,solid,or liquid overflow,cnsuring safety andprotection.
2、Large fitration are:The design employs a double-layer filter plate,greatly increasing thefiltration area.
3、High fitration eficiency:The filter cake is by a hydraulic cylinder,withthe filtration pressure being much higher than that of gas pressurefltration,allowing for rapid solid-liquid separation and greatly improvingfltrationeficiency.
4、Good effect:In adition to materials with good permeability,thismachine is also applicable to materials with strong adhesion and ificultfltration.Compared withtraditional three-in-oneflter machines centrifug-es,decanting tanks,ａnd plate and frame presses,this machine can pres thematerials much drier.
5、Saving production cos:The machine has a solid-liguid separation,withlow water content in the filter cake,high solvent recovery rate,ａnd reducedgeneration of tail gas and waste liquid.At the same time,compared thethree-in-one filter machine,this equipment has a higher dryingeficiency,greaty redlucing the energy consumption required for drying
6、Powerful functions:On the basis the original thre-in-one fltermachine,this machine adds many functions and can meet the various needsof customers.

材質(zhì)：碳鋼、不銹鋼、鈦材、哈氏合金、襯塑或復合材料等

Material:Carbon stel,stainles stel,titanium,Hastelloy,plasticlined or composite materias,etc.