筒錐式三(二)合一過濾機(jī)是一種用于對物料進(jìn)行過濾、洗滌、干燥的多功能設(shè)備，具有高效、穩(wěn)定、自動(dòng)化程度高等特點(diǎn)，廣泛應(yīng)用于化工、制藥、食品、礦山、輕紡、冶金、染料、陶瓷等多個(gè)領(lǐng)域，尤其適用于需要反復(fù)多次洗滌和過濾的物料，如制藥行業(yè)中的原料藥生產(chǎn)。
Tube cone type thre(two)-in-one filter machineisakind of used for materialfitration,washing.drying multifunctional equipment,with hghefficiency.stable,high degre of automation,widelyused in chemicalindustry,pharmaceutical,food,mining,textil,metallurgy,dye,ceramics,etc,especially for theneed repeatedly washingａnd fitration material,such as APIproduction in the pharmaceuticalindustry.

設(shè)備構(gòu)成及工作原理Equipment composition and working principle
本機(jī)為筒錐式結(jié)構(gòu)，主要由減速機(jī)、機(jī)架、機(jī)械密封、封頭、筒體、燒結(jié)網(wǎng)、底盤升降油缸、螺旋型攪拌槳、錐體、固體出料裝置等幾部分構(gòu)成。其錐體或筒體內(nèi)設(shè)置有多層孔板及過濾介質(zhì)疊合而成的過濾裝置，內(nèi)部設(shè)置有攪拌軸和變角度變導(dǎo)程螺旋攪拌裝置，在過濾時(shí)對物料進(jìn)行攪拌、提升和刮料操作，在卸料時(shí)自動(dòng)推出濾餅。本機(jī)可進(jìn)行真空過濾或加壓過濾。在過濾過程中，機(jī)內(nèi)刮刀不斷把濾網(wǎng)上的濾餅刮下，使物料在薄層濾餅條件下進(jìn)行過濾，過濾速率很高。物料如需洗滌，可先將料漿在機(jī)內(nèi)濾干，然后加入洗滌液，利用機(jī)內(nèi)刮刀、攪拌器及擠壓螺旋等的旋轉(zhuǎn)攪拌，使濾餅再漿，這時(shí)再通過加壓或抽真空的方法把再漿料過濾成濾餅。這樣反復(fù)多次再漿過濾，可把物料進(jìn)行洗滌，最終再把濾餅全部擠出機(jī)外。
This machine has acylindrical conical structure,mainly consisting of a gearbox,frame,mechanical seal,head,cylinder,sintering scren chassislifingcylinder,spiral mixing padle,cone,solid discharge device and other parts.Its cone or cylinder is eguipped wth a multi-layer perforated plate and filtermiediumlam intoa flterdevice,andit isequipped with a stiring shaftandayariable angle yariablepich spiral stiringdeviceinside,which canstir,iftand5crapethe material duringfiltrationａnd automaticlly push out the filter cake during discharge.This machine can perform vacum filtration or pressurefiltration.Duringthefiltration proces,the scraperinsidethe machine continuously scrapesthefilteron thefilter screen,allowingthe material tobefileredunder theconadition of thi flercake,ａnd th fltration rate isyery high.Ifthe material needs to be washed,can first befilered dry in the machine,andthen the washing liquid is aded,ａnd thefilter cake is re-sluryby the rotation of the scraper stirer extrusion spiral inside the machine.At this time,there-slurry materia is filtered into aflter cake by pressurizing or vacumizing.By repeating th re-ury filtration for several times,the material can bethoroughly washed,ａnd finally the filter cake is completely sjucezed out ofthe machine.

產(chǎn)品優(yōu)勢Product advantages
1、過濾方式多樣：使物料在較高的壓力下進(jìn)行加壓過濾，也可進(jìn)行真空抽濾。
2、一機(jī)多用：可對物料進(jìn)行十分方便的反復(fù)多次過濾，洗滌，因而本機(jī)特別適合洗滌要求高，需反復(fù)多次再漿洗滌過濾的物料，且可節(jié)省洗滌液。
3、全密閉運(yùn)行：由于該機(jī)在密閉狀態(tài)下操作，因而特別適合處理易燃易爆、有毒或劇毒的危險(xiǎn)品及不允許有污染的鮮美食品、藥品和生物制品等的過濾洗滌。
4、過濾效率高：過濾面積大，可使物料在薄層濾餅狀態(tài)下進(jìn)行過濾，因而單位面積上的濾液速度較快。
5、卸料方便：獨(dú)特的螺旋攪拌裝置，可在出料時(shí)將濾餅自動(dòng)擠出。
6、CIP在位清洗：根據(jù)客戶需求可定制噴淋系統(tǒng)，保證物料洗滌效果；結(jié)合可配置濾網(wǎng)反沖洗機(jī)構(gòu)，對濾網(wǎng)進(jìn)行有效刷洗，杜絕批次間殘留。
7、自動(dòng)化程度高：全自動(dòng)控制，操作簡單，節(jié)省人力。
1.Diverse filtration methods:The material can be filteed under high pressure,or vacuum filtration can be performed.2.Multi-functional:The material can be filtered,washed repeatedly and conveniently,makingitespecially suitable for materials with igh washingrequire-ments that need to be re-slurry washed and filtered mulciple,ａnd it can save washing liguid.3.Ful enclosed operation:Since the machine operates in a closedstate it is especilly suitable for handling fammable,explosive toxiec,or highly toxiehazardous materials,aswell as for thefiltration and washing of fresh food,pharmaceuticals and biologicalproducts that must not be contaminated.4 High fitration effcieney:The large filtration area allows the material tobe fltered in a thin layer ofiter cake,resultingin a faster filtrate speed per unitarea,
5.Easy unloading:The unique spiral stiring device can automatically extrude the filter cake when discharging.6.CIP in-place cleaning According to customer neds a spray system can be customized to ensure the washingeffect of the material;combined with theconfigurable filter screen backflush mechanism,the filterscreen can be effectively brushed to residues between batches.7.High degreeof automation:Fully automatic control,simpleoperation,ａnd labor-saving

工作流程FlowofWork
1、進(jìn)料與過濾：需要分離的混合物通過進(jìn)料口送入筒錐體內(nèi)，混合物在壓力差的驅(qū)動(dòng)下，按照由下至上的方向逐漸上升。固體顆粒被過濾墊阻擋并留在上層，液體則通過過濾墊進(jìn)行過濾，懸浮液中的細(xì)小顆粒、雜質(zhì)等被過濾墊捕捉，液體滲透到內(nèi)層的過濾板，最終通過小孔進(jìn)入空腔，由液壓系統(tǒng)送到出液口進(jìn)行后續(xù)處理。
2、洗滌：過濾完成后，可加入洗滌液對物料進(jìn)行洗滌。洗滌液通過泵或其他方法連續(xù)壓入，利用洗滌液的壓力進(jìn)行過濾，同時(shí)攪拌裝置不斷攪拌，濾液從濾液出口連續(xù)排出，直至達(dá)到洗滌要求。
3、干燥：在干燥階段，筒體夾套、錐體夾套、空心軸、空心螺帶同時(shí)對物料進(jìn)行加熱，并在頂部抽真空，對物料進(jìn)行真空密閉低溫干燥，干燥后自動(dòng)密閉出料。
1.Feding and filtration:The mixture tobe separated isfed into theconicalbodythrough the feedport.Driven by pressure difference,the mixture gradual-ly rises from bottom to top.Solid particles are blocked by thefilter pad and remain in the upper layer,while the liguid pasesthrough the pad for itration.The small articles,impuries,ete.in the suspension are captured by the filter pad,ａnd th liquid permeates into the inner layerofilter plate and finallyenters the central eavity through small holes,ａnd is then sent to the liquid outlet for subsequent treatment by the bydraulie system.
2.Washing:After,washing liquid can be aded to wash the material.The washingliqui i continuouslypressurized by a pumpor other methods and the
fitration is carried out by the pressure ofthe washingliquid,while the string device isconstantlysiring Thefitrate iscontinuously discharged from the filtrate outlet until the washing reguirements are met.
3.Drying:In the dryingstage,the jacket of the cylinde,th jacketof the cone,the hollow shaf,ａnd the hollowspiral belt heat the material and the vacumis drawn from the top,ａnd the material is vacuum-closed and dried at low temperature.After drying,the discharge is automaticallysealed