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四川眾金粉體設(shè)備有限公司
標(biāo)準(zhǔn)會員 | 第9年

超細(xì)超微粉碎機,納米蒸汽動能磨

時間:2019-3-21
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超細(xì)超微粉碎機,納米蒸汽動能磨 

蒸汽動能磨原理: 

蒸汽動能磨是利用過熱蒸汽經(jīng)過同軸心噴嘴將顆粒加速、并進(jìn)行碰撞粉碎,粉碎后的物料經(jīng)過分級機分級,合格粉料進(jìn)入后面的收集系統(tǒng)收集,不合格物料返回粉碎機繼續(xù)被粉碎。整個系統(tǒng)蒸汽保持在過熱狀態(tài),生產(chǎn)在全干法下進(jìn)行。 

超細(xì)超微粉碎機納米蒸汽動能磨加工超微粉煤灰、固硫灰的優(yōu)勢 

1.可以充分利用現(xiàn)有余熱所產(chǎn)生的蒸汽或低溫發(fā)電后的背壓蒸汽作為動力,能夠有效降低粉體加工成本;如現(xiàn)有蒸汽是未得到實際應(yīng)用就排空,采用蒸汽動力磨后,粉體加工的成本將僅為氣流磨加工成本的1/5-1/8;節(jié)能優(yōu)勢,在有條件的地方,用低級能源遠(yuǎn)比用能源節(jié)能顯著。 

2.粉碎強度對比:常規(guī)氣流磨設(shè)計線速度 400m/s~600m/s,而蒸汽動能磨的粉碎強度可達(dá)到 1000m/s。 

3.充分利用余熱,符合國家目前大力倡導(dǎo)節(jié)能減排政策的要求,易于獲得政府科技資金的支持和國家科技獎勵; 

4.蒸汽動力磨是物料與物料相互碰撞來進(jìn)行粉碎的,設(shè)備磨損小,原料中如有大塊異物(螺栓、鐵塊等)進(jìn)入設(shè)備不會對設(shè)備造成損壞,維修率低、易損件極少,設(shè)備維護(hù)費用低; 

5.加工粉體粒度范圍寬,可加工10um的超細(xì)粉體,也可根據(jù)需要加工1~2um的超微粉體。 

6.充分利用未被使用的過熱蒸汽,符合國家目前大力倡導(dǎo)節(jié)能減排政策的要求,易于獲得政府科技資金的支持和國家科技獎勵; 

設(shè)備特點: 

        1.能耗低,可以充分利用現(xiàn)有余熱所產(chǎn)生的蒸汽或低溫發(fā)電后的背壓蒸汽作為動力,能夠有效降低粉體加工成本;如現(xiàn)有蒸汽是未得到實際應(yīng)用就排空,采用蒸汽動力磨后,粉體加工的成本將僅為氣流磨加工成本的1/5-1/8;節(jié)能優(yōu)勢,在有條件的地方,用低級能源遠(yuǎn)比用能源節(jié)能顯著。   

2.粉碎強度大,可獲得更細(xì)的粉體:過熱蒸汽的臨界速度高,粉碎力度大,易于獲得更細(xì)的超細(xì)粉,對某些物料可實現(xiàn)亞微米級甚至納米級粉體的加工,常規(guī)氣流磨設(shè)計線速度400m/s~600m/s,而蒸汽動能磨的粉碎強度可達(dá)到1000m/s。 

3.蒸汽動力磨是物料與物料相互碰撞來進(jìn)行粉碎的,設(shè)備磨損小,原料中如有大塊異物(螺栓、鐵塊等)進(jìn)入設(shè)備不會對設(shè)備造成損壞,維修率低、易損件極少,設(shè)備維護(hù)費用低; 

4.在加工易燃易爆粉體(如:煤粉/石油焦等)過程中安全性好,物料是在全過熱蒸汽中粉碎,因而不存在爆炸的危險;且加工后的粉體可保持在40-80℃的溫度,有利于提高燃燒效率; 

5.加工粉體粒度范圍寬,根據(jù)需要可加工100目~12500目的粉體。 

6.充分利用熱電廠低品位過熱蒸汽作為動力,實現(xiàn)低成本,規(guī)?;某?xì)粉體加工,符合國家目前大力倡導(dǎo)節(jié)能減排政策的要求,易于獲得政府科技資金的支持和國家科技獎勵。 

應(yīng)用領(lǐng)域典型物料有: 

粉煤灰、固硫廢渣、煤粉、石油焦、炭黑、炭素、高爐渣、鋼渣、石墨、云母、滑石、石英、方解石、重晶石、硅藻土、氫氧化鋁/鎂、金屬氧化物等一切耐溫的物料。 

現(xiàn)主要應(yīng)用領(lǐng)域有: 

電廠粉煤灰/固硫廢渣,玻璃廠石油焦粉/煤粉,鋼廠高爐渣/鋼渣,炭素廠煅后焦/超細(xì)石墨,非金屬礦行業(yè)/超微粉體材料等。 

技術(shù)參數(shù)technical parameter 

型號  

Model 

蒸汽耗能 

Steam Consumption 

入料粒度 

Max feed Size 

成品細(xì)度(可調(diào))Product Size(Adjustable) 

成品產(chǎn)量Capacity 

裝機功率 

Power 

ZJ-ZQM-200 

0.2T/h 

≤3mm 

D50=1-43um 

50-600kg/h 

6-15kw 

ZJ-ZQM-1000 

1T/h 

≤3mm 

D50=1-43um 

0.2-3T/h 

15-30kw 

ZJ-ZQM-3000 

3T/h 

≤3mm 

D50=1-43um 

1-10T/h 

45-65kw 

ZJ-ZQM-6T 

6T/h 

≤3mm 

D50=1-43um 

3-20T/h 

110-145kw 

ZJ-ZQM-10T 

10T/h 

≤3mm 

D50=1-43um 

4-30T/h 

125-160kw 

ZJ-ZQM-20T 

20T/h 

≤3mm 

D50=1-43um 

8-60T/h 

250-300kw 

ZJ-ZQM-40T 

40T/h 

≤3mm 

D50=1-43um 

16-120T/h 

500-580kw 

  

  

Principle of kinetic energy grinding of steam: 

Steam mill is using superheated steam through the coaxial nozzle, and will accelerate the particle collision crushing, crushing the material after grading, collect the powder into the back of the system of qualified, unqualified material return to mill crushed. The steam of the whole system remains overheated and the production is carried out under full dry process. 

Advantages of steam kinetic energy grinding for ultrafine fly ash and sulfur fixing ash: 

1. can make full use of existing waste heat generated by steam or low temperature power generation after the back pressure steam as the driving force, can effectively reduce the powder processing cost; if the existing steam is not applied on emptying, powered by steam after grinding, powder processing costs will only flow grinding cost 1/5-1/8;Energy saving advantages, in the conditional place, the use of low-grade energy is far more significant than the use of advanced energy saving. 

2. crushing strength contrast: conventional gas mill design line speed of 400m/s~600m/s, while the steam kinetic energy mill crushing strength can reach 1000m/s. 

3. the full use of waste heat, in line with the current state vigorously advocated energy-saving emission reduction policy requirements, easy access to government funding for science and technology and national science and technology incentives; 

4. steam power grinding material and the material is crushed to collide with each other, small wear equipment, such as a large foreign body in raw materials (iron bolts, etc.) into the device will not cause damage to the equipment, low maintenance rate, few wearing parts, low maintenance cost; 

5. the processing powder size range is wide, 10um superfine powder can be processed, but also can be processed according to the needs of 1 ~ 2um of ultrafine powder. 

6. make full use of not used superheated steam, in line with the current state vigorously advocated energy-saving emission reduction policy requirements, easy access to government funding for science and technology and national science and technology incentives; 

Equipment features: 

1.low energy consumption, can make full use of the existing waste heat generated by steam or low temperature power generation after the back pressure steam as the driving force, can effectively reduce the powder processing cost; if the existing steam is not applied on emptying, powered by steam after grinding, powder processing costs will only flow grinding cost 1/5-1/8; energy saving the advantage, in some places, with lower energy than using advanced energy saving energy. 

2. crushing strength, can obtain finer powder: critical velocity of superheated steam, crushing strength, easy to obtain ultrafine powder more fine, can realize the processing of submicron or nanometer powder of some material, conventional jet mill line design speed of 400m/s~600m/s, and the steam mill crushing strength of kinetic energy can reach 1000m/s. 

3. steam power grinding material and the material is crushed to collide with each other, small wear equipment, such as a large foreign body in raw materials (iron bolts, etc.) into the device will not cause damage to the equipment, low maintenance rate, few wearing parts, low maintenance cost; 

4. in the processing of flammable and explosive powder (such as coal / coke) in the process of safety, material is crushed in the superheated steam, so there is no danger of explosion; powder and processed can be maintained at a temperature of 40-80 DEG C to improve combustion efficiency; 

5. the processing powder size range is wide, according to the needs of processing 100 mesh to 12500 powder. 

6. make full use of low grade thermal power plant superheated steam as the driving force, low cost, super fine powder processing scale, conform to the state is vigorously promoting energy-saving emission reduction policy requirements, easy to obtain government funding of science and technology and support of the national science and technology award. 

Typical materials used in the application field are:

Fly ash, sulfur slag, titanium dioxide, coal, petroleum coke, carbon black, carbon, blast furnace slag, steel slag, graphite, talc, mica, quartz, calcite, barite, diatomite, aluminum hydroxide, magnesium / metal oxides were all temperature resistant material. 

The main areas of application are: 

Power plant, fly ash / sulfur slag, glass plant, petroleum coke powder / coal powder, blast furnace slag / steel slag, carbon plant, calcined coke / superfine graphite, non-metallic mineral industry / ultra-fine powder materials. 

 

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